When Anglo American embarked on the groundbreaking Woodsmith Mine project, they turned to Woosung Tubbing to deliver a critical component. With its ambitious scope and exacting requirements, this project pushed the boundaries of engineering and sustainability, and Woosung was ready to rise to the challenge.
The Woodsmith Mine project was initially designed to include two deep shafts, setting new standards for sustainable mining. However, work on one of the shafts was postponed, so Woosung has supplied tubbings for only one shaft at this stage. The client’s requirements were highly demanding, with a production rate of 120 tubbing segments per week, totalling 6,017 units. Each segment had to be manufactured to an extremely tight 2mm tolerance, with machined face dimensions precise to ±0.1mm. Achieving this level of precision is no small feat, especially while adhering to a strict delivery schedule and managing the logistical challenges of shipping from hot climates to colder regions.
At Woosung, every tubbing segment was crafted with careful attention to detail. Our team worked closely with Anglo American to ensure that each piece met the project’s stringent requirements. A dedicated mining supervisor was stationed at the Woosung factory to oversee quality control, ensuring that every segment was up to standard before leaving the facility.
Producing tubbing segments for a project of this scale and complexity required innovative problem-solving. One key challenge was ensuring that the segments would withstand the transition between climates during shipping. To address this, we silica-wrapped each segment to protect it from moisture and temperature fluctuations. Additionally, we carefully planned the shipping route to ease the temperature transition and packed the segments securely into 20-foot containers for safe transport.
Beyond the technical challenges, meeting the tight tolerances demanded by the project required unwavering precision and a commitment to excellence. Our skilled team, motivated by the importance of the project, executed each step of the manufacturing process with exceptional care, rigorously checking every detail before shipping.
Woosung’s ability to not only meet but exceed Anglo American’s expectations demonstrates our dedication to quality and client satisfaction. By delivering on time and adhering to the project’s strict specifications, we established ourselves as a reliable partner capable of handling even the most demanding projects.
But our commitment goes beyond just one project. At Woosung, we aim to build lasting partnerships with our clients by providing solutions tailored to their unique needs. Whether it’s collaborating with design teams, navigating logistical challenges, or ensuring top-tier quality, we take pride in being a trusted partner for mining and construction projects.
The Woodsmith Mine project is more than just a milestone for Woosung Tubbing, it’s a testament to what we stand for. By combining precision manufacturing, innovative solutions, and an unwavering commitment to quality, we’ve proven that we can deliver on even the most ambitious projects.
As Woosung Tubbing continues to grow, we’re excited to bring the expertise and lessons learned from Woodsmith Mine to future developments. Our team remains dedicated to pushing the boundaries of what’s possible, ensuring that every project we undertake meets the highest standards of excellence.
Ready to get started on your project? Contact Woosung Tubbing today!